Pp sticky roll market report

2015-2020 Market Analysis of Coated Dust Scrolls for Clean Room Products and Dust Collecting Equipment Consumables

1. Clean room is the removal of contaminants such as micro-particles and bacteria in the air within a certain range of space, and the indoor temperature, cleanliness, indoor pressure, air velocity and airflow distribution, noise and vibration, and static electricity. Controlled within a certain range of requirements and given to a specially designed dust-free clean room.

2, the principle of clean room. Cleanrooms use HEPA and air purification equipment. The collection rate of dust is as much as 99.97 to 99.99995%, so the air filtered by this filter can be said to be very clean. However, in addition to people, the clean room is still a dust source such as a machine. If the generated dust is diffused, it cannot maintain a clean space. Therefore, the dust generated by the air must be quickly discharged outside.

3, dust in clean room. There are three major principles in a dust-free cleanroom: dust bans, dust, and dust. As one of the buffer channels entering the clean room, the air shower is one of the best purification equipments for controlling dust, which can minimize the pollution problems caused by employees entering and leaving the clean room. The two doors of the air shower are interlocked with each other and can function as an air lock chamber to prevent outside contamination and unpurified air from entering the dust-free clean area to achieve the clean production environment required by the production workshop.

4. The main function of a clean room is to control the cleanliness degree and temperature and humidity of the atmosphere that products (such as silicon chips, etc.) touch, so that the products can be produced and manufactured in a good environment space. We call this space Clean room for clean. According to international practice, the level of dust-free purification is mainly based on the number of particles per cubic meter of air that is larger than the standard for separation. In other words, the so-called dust-free is not 100% without a little dust, but it is controlled in a very small amount of units. Of course, the dust-compliant particles in this standard are already small relative to our common dust, but for optical construction, even a little bit of dust has a very large negative impact, so in the production of optical construction products No dust is an inevitable requirement.

5. The number of fine dust particles with a particle size of less than 0.5 microns per cubic meter is controlled at 3,500 or less, and it has reached Class A of the international dust-free standard. At present, the dust-free standard applied to chip-level production and processing requires more dust than A-grade. Such high standards are mainly applied in the production of some higher-level chips. The amount of fine dust is strictly controlled within 1,000 cubic meters, which is also known as the 1K level in the industry.

Clean-up principle of dust-free paper roll clean room

Airflow → Primary Air Treatment → Air Conditioning → Intermediate Efficiency Air Treatment → Fan Pressure Supply → Purified Air Supply Pipeline → High Efficiency Air Supply Port → Clean Room → Take away Dust (Bacteria) → Return Air Clip Path → Fresh Air, Primary Air Treatment .

Repeat the above process to achieve the purpose of purification.

Technical Parameters

Number of air changes: 100,000 10-15 times / hour;

Ten thousand times 15-25 times / hour;

One thousand 50-52 times / hour;

100-station operation section wind speed 0.25-0.35m/s;

Pressure difference: the main workshop is adjacent to the clean room ≥ 5Pa; clean room to the non-clean area ≥ 10Pa;

Temperature: Winter> 16 °C ± 2 °C; Summer <26 °C ± 2 °C;

Relative humidity: 45-65% (RH);

Noise ≤ 65dB(A);

Fresh air supplement volume: 20%-30% of total air volume;

Illumination: ≥300 Lux.

Clean room supplies:

In addition to clean clothes, anti-static shoes, hoods, caps, gloves, and masks used in clean room applications, there are paper stationery desks, chairs, wafer boxes, vans, notebooks, bulletin boards, dustbins, and vacuum cleaners. Etc.

Clean clothes materials are based on the condition that they will not deteriorate or emit dust after washing or other treatments, and their fabrics are not flammable, lint-free, and their weaves or fabrics do not easily pass through the contaminants and do not adhere to contaminants. In addition, friction does not generate static electricity or very high chargeability. Easy washing and regenerating, non-wrinkle, and comfortable feeling of wearing a garment are also considered for consideration. The material of the hood is made of dustless paper (or fiberless paper), and the material of the hat is the same as that of the clean clothes. When the two are worn, except for the parts of the eyes or the surface of the face only, the other parts must be covered in the head. Part of the connecting top must also be completely covered. There should be no gaps and hair should not be exposed.

Clean room shoes should fit well and comfortable to wear as the basic conditions, easy to wash, the bottom is to use plastic bottom, the cloth part can be the same as the clean clothes can be the same, the shoes should be fully dressed tightly wrapped in the heel when the shoes are worn . Glove material is thin rubber or Vinyl except for the same cloth as the clean garment. If there is any uncomfortable feeling in the process of use, or if it interferes with the touch of finger fat, the glove material will be stopped. When the glove surface is silty, it must be removed or Discontinued, in principle, the use of powder-free Vinyl gloves is better. (Cleaning first aid network partners in cooperation to provide cleaners with dust-free workshops on-site demonstrations) Clean clothes, shoes, hats, etc. must be managed by a person and cleaned regularly. The cleaning must be carried out in a clean room with pure water and cleaning solvents. And about 0.2μm filter for it, the general cleaning cycle depending on the degree of cleanliness, in the high clean area for 2 to 3 days, other areas is 5 days to 1 week, after the washing is completed and sealed immediately after drying. Washing clothes storage place must be clean rooms, spares or new product storage cabinets, while users are hanging clothes hangers for convenience.

In a clean room, people are an important factor in determining the generation of particulate contaminants. People working in clean rooms should fully understand how much personal hygiene habits affect the cleanliness of the cleanroom. This is the most important thing. Yi Qiang of the company to introduce the clean room staff should follow the procedures, related to clothing and personal supplies requirements for readers reference.

The function and principle of sticky dust roll

Knife-free sticky roll paper product sheet rewinding, when it is replaced, it can be torn off from the interface gently, it can effectively shorten the downtime, reduce waste and possible sharps damage and chipping when cutting. In addition, it is designed to be delaminated and easy to apply.

Product structure:

PP back/PET back

Off layer

Features and Applications:

Product size suitable for different places

Suitable for semiconductor and electronics production

General physical properties:

Feature Machine Sticky Roll

Film material PP material

Color milky

Width (mm) according to customer needs

Length (mm) 250~1800MM

Thickness(mm)(70-100)±5

Inner diameter (mm) 76.2±0.5

Crack extension coefficient (%) 300 or more

Tension (kg/cm2) 500 or more

Paste strength (g/25mm) 100-1200 can be customized 1500D-1600D

Features easy to fold, non-polluting, width and thickness of cohesion and strong, durable.

Project Description

Color milky

Unique product surface without damage, no impurities, no bubbles, no taste, no degumming, no bonding, free form, flat on both sides.

Play changes when you change bends or recesses, consume less than 2mm when cutting

When the plastic is opened, the tape cannot be removed.

No adhesive peeling off when pasting off

No damage when opening the package

No bubble when foaming

Junction packaging without joints

Basic raw materials and components:

Basic ingredients

Polypropylene film

Adhesive polyacrylate

Hardeners Isoxonates (or fats)

Decomposition solvent Ethyl acetate

Preventive treatment: Packaging:

Room temperature storage

Prevent direct light

Place the product in a well-ventilated place

Use non-bent ABS shaft or PE shaft

Printed on the box with product size, quantity, preservation of stain and damage

Custom size and performance according to customer requirements

Machine sticky dust roll, PP sticky dust roll, clean sticky dust roll, cleaning roller, PP sticky dust paper

Sticky dust paper roll is used for PCB factory to remove dust specially, and it has obvious effect on sticky dust used for hard-to-clean fabrics combined with plate cleaners. In addition, it is designed to be easily cut into strips for convenient application.

1, product specifications:

Product thickness: 80UM

Common width: 600, 610, 620, 650, 800, 1200, 1300, 1360, 1500, 1600, 1800MM (customized according to customer needs)

Common length: 20M (can be customized according to customer requirements)

Common internal diameter: 25mm.32mm38mm50mm76.2mm, 152.4mm (can be customized according to customer needs)

Application range:

Precision printing presses and electrostatic precipitators are also suitable for cleaning and dusting in photoelectric materials, light guide plates, liquid crystal display panels, and other production processes.

package:

2/box, 4/box.

Use non-bent ABS tube core or PE material tube core

(The instructions and working principle of the sticky roller, the prevention of adhesion of the sticky roller to Yiqiangda Anti-static Technology Co., Ltd.)

Principles of use:

A. Inherent in the screen itself: <1> Excessive squeegee pressure produces white marks, too little pressure is black marks; <2> The frame has raised; <3> The squeegee printing surface has raised or uneven; <4> The light guide plate has short marks, which are usually ink exchange, high viscosity or uneven mixing. <5> The original plate is only stained, and the printed surface is visible.

Sticky roller use solution: A1. Confirmation of materials and stencil; A2. Adjustment of squeegee pressure; A3. Cleaning of frame and gasket; A4. Workers pressurize the squeegee when the dent occurs. , The ink is thin, or move the sensor forward to adjust the stroke.

B. The phenomenon of patch marks on sticky rollers: The appearance of marks is blocky or round-shaped: B1. The spacers or reflectors have protrusions (clear the foreign matter); B2. Squeegee pressure is uneven; B3. The screen itself Inherent; B4. The gasket is broken.

The solution for sticky roller use: 1. Change the screen; 2. Remove the raised area; 3. Replace the gasket;

B. White spots Phenomenon: There are white small particles in the middle of a single dot, and they cover the diffuser and become bright. Cause: Absorption of particulate foreign matter at the ink spot. 1. The foreign materials on the printing surface of the original materials are too much. 2. There are many foreign bodies that are stuck on the clothes, especially the cuffs, and electrostatic adsorption. Solution: 1. The original plate is used after confirmation; 2. The operator cleans the clothes, especially cuffs, with a cleaning roller before production; 3. Wash the wire mesh as required. Repair: Use a bamboo stick to pick up foreign objects, scrape off the dots as necessary, and then use a needle to repair, repair the cover diffusion film to check whether it is over repaired, and then wipe with a clean cloth dip detergent.

Pressing surface treatment: Surface treatment is an auxiliary process used multiple times in the manufacturing process. As a pretreatment or post-treatment process for other processes, the board is first pickled, anti-oxidation 1 process flow: Infeed - pickling --Washing--Brushing--Pressurized washing--Drying--Blow-drying--Drying--Discharging 2 Grinding type: a To be packaged and sealed: Grinding, removing erythema (NaOH residue after film peeling), Go Oxidation b To be patched: Polished, clean 3 Surface quality: a. The required grinding points are uniformly polished. b. The surface needs to be completely dried, and no oxidation or water droplets may remain. c No roller can cause wrinkles And crush injuries. 4 common defects and prevention: a water droplets on the surface of the trace, this time should check the sponge roller is too wet, should be regularly cleaned, squeeze water. b oxidation water completely removed, check the brush wheel pressure is sufficient, transfer speed is Too fast .c black layer removal is not clean 6.2 Lamination: 6.2.1 Operational Procedures: a. Prepare tools to determine the number of semi-finished products to be posted. Prepare the correct envelope. b Copper foil must not be oxidized, check clean copper foil: Haired Brush lightly on the surface to remove the shavings or impurities c and tear off the enclosed release paper. d The envelope is correctly aligned according to the flow card and MI data, and fixed by electric iron. e The bonded semi-finished products should be pressed as soon as possible to carry out pressing cooperation in order to avoid oxidation. 6.2.2 Quality Control Highlights: a Press flow card and MI Data Comparison Encapsulation / reinforcement of exposed and drilled position is completely correct. b The exact offset of alignment cannot exceed the specification of the flow card and MI data. c There must be no oxidation on the copper foil, and the envelope/reinforcement edge must not have Burrs and internal impurities can not be left. D Work tools can not be placed on the wrench, otherwise it may cause scratches or crushing. 6.3 Squeezing: Pressing, including the traditional pressure, rapid pressure, oven curing and other steps; hot pressing The purpose is to make the cover film or the reinforcement board completely adhered to the wrench, pass through the temperature, 6.3.1 The auxiliary material used for the rapid pressure and its effect a fiberglass cloth: isolation, release type b nitrofluoride: dustproof, anti-pressure Injury c burned iron plate: heating, gas up 6.3.2 Common undesirable phenomena a Bubbles: (1) Silicone film and other auxiliary materials can not be used (2) Steel plate is not smooth (3) Expired film pressure injury: (1) Supplementary Material is not clean c reinforcement plate shift: (1) instantaneous pressure is too large (2) reinforcement is too thick (3) reinforcement paste is not 6.3.3 Quality Confirmation a After pressing, it must be flat, without wrinkles, pressure, air bubbles, curling, etc.b The line must not be pulled and broken due to the impact of pressure. c The envelope or reinforcement plate must be Completely close together, with light hand peeling cannot be peeled off.

Sticky roller residue prevention:

Preventing sticking from the sticky roller The sticky roller is effective for the removal of foreign materials in the substrate manufacturing process and is an indispensable device for the substrate manufacturing process. However, its dust removal performance is also limited. For example, if it is not rolled back and forth, the dust removal effect cannot be achieved, and the residual glue generated from the sticky paper will be transferred to the weak points on the sticky roller. These residual adhesives are one of the causes of various circuit board defects. An example of a defect caused by sticky glue transferred onto a substrate by a sticky roller. In order to keep the defects to a minimum, I do not use sticky paper to directly contact the product. The cutting of the sticky paper must be done as shown.